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醫用可降解Zn?Fe系鋅合金的研究進展及展望

Research progress and prospects of biodegradable Zn–Fe alloys

  • 摘要: 因為生物相容性好、降解速率合適、抗菌性強等優點,鋅成為繼鎂和鐵之后很有發展前景的醫用可降解金屬. 純鋅的強度低,加入營養元素Fe有強化效果. 本文從微觀組織、力學性能、降解行為與生物相容性四個方面綜述了Zn?Fe系鋅合金的研究進展. 該類鋅合金中的主要第二相是底心單斜結構的FeZn13相,它形成I型110<?1, 1, ?2.81>孿晶,在合金熔體凝固過程中以孿晶面110為擇優生長界面. FeZn13的硬度為208 HV,約為純鋅的4倍,壓縮斷裂應變為0.5%. 少量Fe的加入便可以形成體積分數較高的FeZn13相,Fe質量分數為2.6%時,FeZn13相的體積分數達到50%. 在Zn?Fe合金中添加Mg、Si、Mn和RE(稀土元素)可以提高強度,其中Mn的加入形成(Fe, Mn)Zn13/MnZn13核/殼結構第二相. FeZn13的電位比Zn高317 mV,促進Zn相降解,降解產物主要為Zn(OH)2、ZnO、Zn3(PO4)2、ZnCl2、ZnCO3和Ca3(PO4)2. Zn?Fe合金對多種細胞的存活率大于85%,溶血率小于5%,展現出較好的生物相容性. 未來,Zn?Fe系鋅合金的發展要解決FeZn13相粗大導致的強化效果和降解均勻性較低的關鍵問題,并在大動物體內開展該種材料制成的植入器械的長期研究以推進臨床應用.

     

    Abstract: Zinc has become a promising biodegradable metal, following magnesium and iron, owing to its excellent biocompatibility, suitable degradation rate, and strong antibacterial properties. However, the strength of pure Zn is relatively low, and the addition of the nutrient element Fe enhances its mechanical performance. This paper reviews the progress of Zn–Fe-based alloys, focusing on four aspects: microstructure, mechanical properties, degradation behavior, and biocompatibility. The main second phase in Zn–Fe-based alloys is the FeZn13 phase, characterized by a bottom-centered monoclinic structure, which can form 110<?1, 1, ?2.81> type I twins, with an orientation difference of about 71° between the twin and parent crystals. During the solidification of Zn–Fe alloy melts, the 110 twining plane serves as the preferred growth interface, causing FeZn13 to feature regular shapes within the Zn matrix. FeZn13 exhibits a hardness of 208 HV, about 4 times that of pure Zn, but has an ultimate compressive strain of just 0.5%, indicating brittleness typical of intermetallics. Adding a small amount of Fe considerably increases the volume fraction of the FeZn13 phase, reaching 50% at 2.6% FeZn13 content. At present, the minimum size of the FeZn13 phase can be refined to about 2 μm using techniques like bottom circulating water-cooled casting (BCWC) and rolling. The crushing effect of rolling on FeZn13 particles is insufficient. It is necessary to combine liquid forming (i.e., BCWC) to refine their sizes to less than 3 μm. Incorporating elements such as Mg, Si, Mn, or rare-earth elements into Zn–Fe alloys can improve strength. For instance, Mn addition leads to the formation of (Fe, Mn)Zn13/MnZn13 core/shell structured second phases. At present, the Zn–Fe based alloy with the highest comprehensive mechanical properties is “BCWC + rolled” Zn–0.3Fe alloy, with a yield strength (YS) of 218 MPa, ultimate tensile strength (UTS) of 264 MPa, and elongation to failure (EL) of 24%. For biodegradable alloys intended for orthopedic implants, the mechanical properties must meet specific thresholds: YS > 230 MPa, UTS > 300 MPa, and EL > 15%. By comparison, the Zn–0.3Fe alloy falls short, with its YS and UTS trailing the requirements of 12 MPa and 36 MPa, respectively. The FeZn13 phase within these alloys has a potential of 317 mV higher than that of Zn, which accelerates the degradation of the Zn phase and causes the formation of corrosion products of Zn(OH)2, ZnO, Zn3(PO4)2, ZnCl2, ZnCO3, and Ca3(PO4)2. Zn–Fe alloys implanted in the body do not form hydrogen and other gases, which is beneficial for tissue repair. Studies also show high cell viability above 85% in Zn–Fe alloy extracts for cells, including human umbilical vein endothelial cells and human osteosarcoma cells. Furthermore, these alloys have hemolysis rates below 5%, indicating excellent blood compatibility. Zn–Fe alloys exhibit nearly 100% antibacterial efficiency against S. aureus. Studies involving rat implantation reveal that these alloys effectively promote the mineralization of osteoid bone tissue into new bone tissue, showcasing excellent osseointegration ability. Future development of Zn–Fe-based alloys should address the challenges posed by low strengthening effects and uneven degradation owing to the coarse FeZn13 phase. Research should focus on understanding property changes during immersion. In addition, conducting long-term studies using large animal models is crucial to advance the clinical application of Zn–Fe alloy implants.

     

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