<span id="fpn9h"><noframes id="fpn9h"><span id="fpn9h"></span>
<span id="fpn9h"><noframes id="fpn9h">
<th id="fpn9h"></th>
<strike id="fpn9h"><noframes id="fpn9h"><strike id="fpn9h"></strike>
<th id="fpn9h"><noframes id="fpn9h">
<span id="fpn9h"><video id="fpn9h"></video></span>
<ruby id="fpn9h"></ruby>
<strike id="fpn9h"><noframes id="fpn9h"><span id="fpn9h"></span>

基于金屬粉末的3D打印錨桿在模擬礦井水中腐蝕試驗

Experimental study on corrosion of 3D-printed bolts based on metal powder in simulated mine water

  • 摘要: 煤礦礦井中受地下水侵蝕及開采環境影響,錨桿易發生腐蝕甚至斷裂,利用3D打印技術的優勢研究不同材質錨桿的抗腐蝕性能對實現3D打印技術在礦井中的應用具有重要意義. 采用電化學加速腐蝕方法,研究了不銹鋼(SS)、模具鋼(DS)和鋁合金(AL)三種不同金屬粉末組成的3D打印錨桿和真實錨桿(TB)在模擬礦井水環境中的腐蝕速率變化規律、物相、形貌結構及拉伸力學性能. 結果表明:腐蝕前3DSS錨桿的抗拉強度和延伸性能與TB錨桿最相似;3DDS錨桿的腐蝕速率和單位質量腐蝕率在每個階段都高于其他錨桿,而3DSS錨桿則最低;3D打印錨桿和真實錨桿表面均發生了不同程度的腐蝕,3DSS錨桿表面只產生了局部腐蝕,3DDS錨桿、3DAL錨桿和TB錨桿的原表面形貌基本被腐蝕破壞,產生了較嚴重的腐蝕;TB錨桿、3DSS錨桿和3DDS錨桿的腐蝕產物相似,主要由Fe2O3、Fe3O4、FeOOH等物相組成,而3DAl錨桿的腐蝕產物僅有Al2O3、Al(OH)3;3D打印錨桿和真實錨桿腐蝕后的抗拉強度和斷后伸長率均有不同程度的下降,腐蝕對于TB錨桿的抗拉強度和斷后伸長率影響較小,3DSS錨桿的抗拉強度和延伸性能在腐蝕后下降最多. 研究結果可為今后3D打印錨桿在礦井腐蝕環境下支護設計和長期穩定性評價提供理論參考.

     

    Abstract: Coal has long been central to China’s energy strategy, with bolt support playing a crucial role in mining operations. As mining depths increase, more challenging conditions emerge, including corrosive underground environments marked by water, high temperatures, humidity, and sulfur-containing media. These factors heighten the demand for durable bolt support systems. Groundwater erosion and mining activities can lead to bolt corrosion and even breakage, making it necessary to develop and study new types of corrosion-resistant bolts. Indoor similarity tests are often used to simulate real bolts, but selecting materials that do not accurately match the mechanical properties and structure of actual bolts can lead to inconsistent results. 3D printing technology enables rapid prototyping and mass production of complex structures with high consistency. The technology offers a high degree of creative freedom, precision, quality, and the ability to create a new type of corrosion-resistant anchors. Investigating the corrosion resistance of bolts made from different materials using 3D printing is crucial for advancing its application in mining. This study utilized electrochemical acceleration methods to assess the corrosion rates, phase compositions, morphological structures, and tensile mechanical properties of 3D-printed bolts made from three different metal powders—stainless steel (SS), die steel (DS), and aluminum alloy (AL)—in a simulated mine water environment, as well as traditional bolts (TBs). The results indicate that, before corrosion, the tensile strength and ductility of 3D-printed SS bolts are closest to those of TBs. The 3D-printed DS bolts have higher corrosion rates and mass-specific corrosion rates at all stages compared to other bolts, while 3D-printed SS bolts exhibit the lowest rates. Both 3D-printed and TB bolts experience varying degrees of corrosion on their surfaces. The surface of 3D-printed SS bolts exhibits only local corrosion, whereas the original surface morphology of 3D-printed DS, AL, and TBs is substantially corroded, resulting in more severe corrosion. The corrosion products of TBs, 3D-printed SS, and 3D-printed DS bolts are similar, mainly composed of Fe2O3, Fe3O4, and FeOOH phases. By contrast, the corrosion products of 3DAL bolts consist solely of Al2O3 and Al(OH)3. After corrosion, the tensile strength and elongation at break of both 3D-printed and TBs decrease to various extents. Corrosion weakly affects the tensile strength and elongation of TBs, whereas 3D-printed SS bolts experience the most significant reduction in tensile strength and ductility after corrosion. The research findings offer valuable insights for designing and assessing the long-term stability of 3D-printed bolts in corrosive mining environments.

     

/

返回文章
返回
<span id="fpn9h"><noframes id="fpn9h"><span id="fpn9h"></span>
<span id="fpn9h"><noframes id="fpn9h">
<th id="fpn9h"></th>
<strike id="fpn9h"><noframes id="fpn9h"><strike id="fpn9h"></strike>
<th id="fpn9h"><noframes id="fpn9h">
<span id="fpn9h"><video id="fpn9h"></video></span>
<ruby id="fpn9h"></ruby>
<strike id="fpn9h"><noframes id="fpn9h"><span id="fpn9h"></span>
www.77susu.com