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Ce對于20MnTiB冷鐓鋼夾雜物和力學性能的影響

Effect of Ce on inclusions and mechanical properties of 20MnTiB cold heading steel

  • 摘要: 工業化試驗生產不同稀土(Ce)含量20MnTiB冷鐓鋼,采用維氏硬度計、拉伸試驗機、沖擊試驗機、光學顯微鏡(OM)及掃描電鏡(SEM)等手段,研究添加Ce后,鋼中夾雜物變質情況以及熱軋盤條顯微組織和力學性能的變化,并分析Ce的作用機理. 結果表明,添加0.0025%Ce后,鋼液中S含量下降,潔凈度顯著提高;盤條中夾雜物由大尺寸、長條狀的Al2O3·MgO·CaO·CaS復合夾雜物變質為小尺寸、類球狀的CeAlO3·MgO·CaO·CaS復合夾雜物;同時長條狀MnS夾雜物消失;熱力學計算表明鋼中最易生成的稀土夾雜物為CeAlO3. 添加Ce后,盤條顯微組織細化,鐵素體比例有所提升,粒狀貝氏體組織減輕,其尺寸也進一步減小. 盤條的硬度、屈服強度和抗拉強度有所降低;室溫沖擊韌性顯著增加,由31.7 J增加至52.3 J,提升65.0%. 稀土微合金化盤條硬度、強度的降低以及沖擊性能的顯著增加有益于其冷鐓性能提高. 研究結果可為進一步開發新型稀土微合金化冷鐓鋼提供技術和理論支撐.

     

    Abstract: Industrialized tests are conducted to produce 20MnTiB cold heading steel with varying Ce contents. A Vickers hardness tester, tensile tester, impact tester, optical microscope, and scanning electron microscope are used to study the deterioration of inclusions in the steel and observe the changes in microstructure and mechanical properties of the hot-rolled wire rod after Ce addition. The application mechanism of Ce is also analyzed. The results show that the S content in the molten steel decreases, and the cleanliness is significantly improved after the addition of 0.0025% Ce. The inclusions in the wire rod transform from large-sized and elongated Al2O3·MgO·CaO·CaS composite inclusions to small-sized and spherical CeAlO3·MgO·CaO·CaS composite inclusions. Concurrently, the long strips of MnS inclusions disappear. Thermodynamic calculations indicate that at 1839 K, the order of precipitation of different Ce inclusions is as follows: CeAlO3 > Ce2O3 > Ce2O2S > CeO2 > Ce3S4 > Ce2S3 > CeS. This suggests that with a Ce mass fraction of 0.0025%, the most probable inclusions are CeAlO3. Considering that 20MnTiB cold heading steel contains B, Ti, and other hardenability elements, improper process control during hot rolling can easily lead to the formation of a bainite structure in the wire rod. This causes the mechanical strength of the wire rod to be higher than desired, leading to occasional cracking during late cold heading and significant wear on the cold heading mold. After the addition of Ce, the microstructure of the wire rod is refined, with an increased proportion of ferrite and a reduction in both the presence and size of granular bainite. Ferrite is a soft and tough phase, while bainite is a reinforcing phase. The reduction in granular bainite and the increase in ferrite contribute to a decrease in strength and hardness. Lower hardness and strength are beneficial for improving the cold heading performance of the wire rod. After Ce addition, the cold heading performance of the wire rod is improved to a certain extent. Additionally, the ambient-temperature impact toughness of the wire rod significantly increases from 31.7 to 52.3 J with the addition of Ce, an increase of 65.0%. This substantial increase in impact performance further enhances the cold heading performance of the wire rod. The reduction in hardness and mechanical strength, combined with the significant increase in impact properties, makes the rare-earth microalloyed hot-rolled wire rod more suitable for cold heading applications. These research results provide technical and theoretical support for the further development of new rare-earth microalloyed cold heading steels.

     

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