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變轉速工況下松動故障自適應時頻模態分解

Bearing looseness fault diagnosis based on adaptive time–frequency modal decomposition under variable operating conditions

  • 摘要: 松動故障廣泛存在于機械設備之中,而在變轉速工況下的松動故障診斷仍存在一定挑戰. 為實現變轉速工況下的松動故障診斷,本文提出了一種自適應時頻模態分解方法. 為提高該方法的多工況自適應能力,針對時頻模態分解窗寬參數進行了優化選取,研究了窗寬參數與分解輸出的非線性關聯特征,實現了不同噪聲下的自適應時頻模態分解. 為驗證該方法的有效性,針對支承松動故障進行了實驗驗證,同時在某工程設備上進行了旋轉部件松動故障實驗驗證. 采用自適應時頻模態分解算法對實驗驗證數據進行處理,實現了非平穩特征的模態分解. 通過定義和計算各階次能量占比,完成了振動信號的故障特征分析,實現了松動故障的特征提取與診斷. 結果表明,所提方法能夠實現非平穩信號的模態分解,對于松動故障具備有效的診斷能力.

     

    Abstract: Looseness faults are widely present in mechanical equipment, and diagnosing these faults under variable speed conditions remains challenging. To address this problem, we propose a time–frequency modal decomposition method optimized for variable speeds. To enhance the adaptability of this method across different operating conditions, we have optimized the parameter window width, obtaining an adaptive time–frequency modal decomposition technique. We conducted experimental validations on both bearing seat looseness faults and rotating component looseness faults. In the bearing seat looseness fault experiment, we analyzed time–domain waveforms, time–frequency plots, and the outputs of the adaptive time–frequency modal decomposition. This comprehensive analysis allowed us to accurately diagnose the looseness fault. In the rotating component looseness fault experiment, we processed variable speed bearing vibration signals. The proposed method effectively extracted fault features from these signals. Experimental results confirmed the effectiveness of our proposed method. Both bearing seat looseness and rotating part looseness faults were diagnosed using the adaptive time–frequency modal decomposition algorithm. Our experiments demonstrated that the proposed method can achieve modal decomposition of nonstationary signals, showcasing its effective diagnostic capabilities for looseness faults. Overall, this research highlights the effectiveness of the adaptive time–frequency modal decomposition method in diagnosing looseness faults under variable speeds and strong noise backgrounds. The method is applicable to different types of looseness faults and exhibits adaptability by optimizing parameters to cope with different noise intensities. It is important to note that this method requires instantaneous speed information from the device, which may impose some limitations on its applicability. However, in practical engineering, the technical challenge of measuring speed is relatively low. Many types of existing large-scale equipment are already equipped with speed measurement devices, providing a hardware foundation for implementing this method. Therefore, the aforementioned technical limitations can be easily resolved. Theoretical analysis and experimental validation in this study indicate that this innovative approach expands the application potential in the field of signal decomposition, providing a powerful tool for the health monitoring of mechanical equipment.

     

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