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固溶處理對選區激光融化316L不銹鋼晶間腐蝕性能行為的影響機制

Effect of solution treatment on the intergranular corrosion behavior of 316L stainless steel fabricated by selective laser melting

  • 摘要: 選區激光融化316L不銹鋼(SLM-316L不銹鋼)常采用固溶處理進行組織優化、消減殘余應力,以獲得優異綜合性能. 奧氏體不銹鋼的晶間腐蝕行為與其組織結構有較高的依賴性,因此固溶處理會提高SLM-316L不銹鋼的晶間腐蝕性能. 然而,固溶處理對SLM-316L不銹鋼晶間腐蝕行為的影響規律和機制目前尚不清晰. 基于此,本文首先對SLM-316L不銹鋼進行1150 ℃固溶處理,隨后采用SEM、EBSD、TEM等分析其組織結構特征和納米氧化物顆粒形貌,最后采用雙環電化學再活化和過硫酸銨電解試驗研究其晶間腐蝕行為. 主要結論如下:固溶處理后SLM-316L不銹鋼發生再結晶,形成規則形狀等軸晶粒及退火孿晶;納米氧化物顆粒粗化,晶界處最大尺寸能夠達到微米級,同時氧化物顆粒的類型也從菱礦石結構的MnSiO3轉變為尖晶石結構CrMn2O4;固溶處理導致SLM-316L不銹鋼晶間腐蝕性能下降,伴隨著敏化時間的延長,晶間腐蝕類型從臺階狀轉變為溝狀.

     

    Abstract: Selective laser melting (SLM) is a powder-bed metal additive manufacturing technology that is extensively employed in the fields of marine engineering, biomedicine, and nuclear power due to its high processing precision and wide range of applicable materials. 316L stainless steel is one of the metal materials that have been researched earlier and has a more mature process in the field of SLM. Although SLM technology processing of 316L stainless steel parts (later referred to as SLM-316L stainless steel) has been conducted for industrial applications, it is rarely utilized for high temperatures, strong corrosion, complex loads, and other demanding conditions. Nonequilibrium solidification in the laser melt pool is an inherent mechanism of the SLM-316L stainless steel forming process, which contributes to the production of a nonuniform organizational structure and a high level of residual stress, which influence the reliability of SLM-316L stainless steel in long-term service. Heat treatment after preparation of SLM-316L stainless steel is the most effective approach to optimizing the organizational structure and reducing residual stress. SLM of 316L stainless steel is often employed for solid solution treatment to optimize the organization and reduce residual stresses to yield remarkable overall performance. The intergranular corrosion behavior of austenitic stainless steel highly depends on its organizational structure; thus, solid solution treatment is bound to enhance the intergranular corrosion performance of SLM-316L stainless steel. However, the law and mechanism of the effect of solid solution treatment on the intergranular corrosion behavior of SLM-316L stainless steel is still vague. Based on the mentioned above, in this work, solid solution treatment of SLM-316L stainless steel is conducted at 1150 ℃, its organizational and structural characteristics and morphology of nanooxidized particles are examined by Scanning electron microscope (SEM), Electron backscattered diffraction (EBSD), and Transmission electron microscope (TEM), and its intergranular corrosion behavior is investigated by double-loop electrochemical reactivation and ammonium persulfate electrolysis tests. The following conclusions can be drawn. (1) Recrystallization of SLM-316L stainless steel takes place after solid solution treatment, forming regularly shaped equiaxed grains and annealed twin crystals. (2) The nanooxidized particles are coarsened, and the maximum size at grain boundaries can attain the micrometer level. Meanwhile, the type of oxide particle also transforms from the rhodochrosite structure of MnSiO3 to the spinel structure of CrMn2O4. (3) Solid solution treatment results in a decrease in intergranular corrosion performance of SLM-316L stainless steel, together with a decrease in intergranular corrosion performance, which, in turn, is accompanied by sensitization time extension, and the type of intergranular corrosion changes from step-like to groove-like.

     

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