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PWR一回路注鋅對316L不銹鋼及鈷基合金腐蝕和腐蝕產物釋放的影響規律

Effects of zinc addition on the corrosion behavior of 316L stainless steel and Stellite 6 cobalt-based alloy in PWR primary water

  • 摘要: 在模擬壓水堆一回路水化學環境中,對主管道316L不銹鋼和Stellite 6鈷基合金分別開展了0,10,40 μg·L–1三種Zn質量濃度的均勻腐蝕試驗. 試驗結束后,采用失重法計算兩種材料的腐蝕速率和腐蝕產物釋放速率,采用掃描電子顯微鏡(SEM)、透射電鏡能譜儀(TEM-EDS)以及高分辨和傅里葉轉變分析氧化膜表面形貌、截面形貌、厚度、元素分布以及雙層氧化膜相結構. 結果表明,對于316L不銹鋼,1000 h內10 μg·L–1 Zn的注入對腐蝕速率和釋放速率影響不顯著,增加Zn質量濃度至40 μg·L–1后,316L不銹鋼的腐蝕速率、腐蝕產物釋放速率和氧化膜厚度顯著降低,其中氧化膜厚度由250 nm降低至95 nm. 對于具有雙相結構的Stellite 6鈷基合金,γ-Co基體和碳化物間存在電偶腐蝕效應,γ-Co基體和相界腐蝕更顯著. 進一步延長腐蝕時間至3000 h,發現10 μg·L–1 Zn注入可以顯著降低其腐蝕速率和腐蝕產物釋放速率,當Zn質量濃度增加至40 μg·L–1時,鈷基合金的腐蝕速率、腐蝕產物釋放速和氧化膜厚度進一步降低. 微觀分析表明,注鋅對兩種合金腐蝕抑制機理相似,注入的Zn離子會在金屬表面形成含Zn的尖晶石結構,顯著提高外層氧化膜的致密性,阻礙金屬離子向外擴散及氧離子向內擴散,促進內層氧化膜/基體界面處保護性Cr2O3的形成,進而顯著降低316L不銹鋼和Stellite 6鈷基合金的腐蝕速率、腐蝕產物釋放速率和氧化膜厚度.

     

    Abstract: The effects of zinc addition on the general corrosion of 316L austenitic stainless steel and Stellite 6 cobalt-based alloy were studied in simulated pressurized water reactor primary water with 0, 10, and 40 μg·L–1 zinc additions. The corrosion rate and metal release rate of the two materials were determined by using the weight loss method. The surface and cross-sectional morphology, thickness, and element distribution of the oxide film were examined by scanning electron microscopy and transmission electron microscopy-energy dispersive spectroscopy (TEM-EDS). The crystallographic structures of the outer and inner oxides were identified by atomic-resolution TEM imaging with fast Fourier transform. The results reveal that the addition of 10 μg·L–1 Zn did not have a statistically significant effect on the corrosion rate and corrosion product release rate of 316L stainless steel within the initial 1000 h of exposure. Increasing the concentration of Zn to 40 μg·L–1 significantly reduced the corrosion rate, corrosion product release rate, and oxide film thickness of 316L stainless steel. Specifically, the oxide film thickness decreased from 250 to 95 nm. For the Stellite 6 cobalt-based alloy, composed of γ-Co matrix and Cr23C6 carbides, the galvanic corrosion effect between γ-Co matrix and Cr-rich carbides was observed under all zinc addition conditions. The oxide film thickness of Cr23C6 carbide in the Stellite 6 cobalt-based alloy was comparatively thinner than that of the γ-Co matrix, which is mainly ascribed to the preferential oxidation of the γ-Co matrix. Extensive interfacial oxidation was observed between γ-Co matrix and Cr23C6 carbide, which can be attributed to the occurrence of electrochemical galvanic corrosion between these two phases. The carbides have a higher nobility compared to the γ-Co matrix. The corrosion rate, corrosion product release rate, and oxide film thickness of Co-based alloy all decreased with increasing zinc concentrations. The average oxide film thickness of the preferentially oxidized γ-Co substrate decreased from 200 to 60 nm, and the average oxide film thickness of Cr23C6 carbide decreased from 100 to 40 nm. Microstructural analysis of the oxide film demonstrated that Zn2+ promotes the denser outer oxide film formation by forming a zinc-incorporated spinel, which retards the outward diffusion of metal ions and the inward diffusion of oxygen ions, reduces the oxygen partial pressure at the oxide/metal interface, and promotes the formation of a continuous protective Cr2O3 inner oxide film, thus significantly suppressing the corrosion and metal release of 316L austenitic stainless steel and Stellite 6 cobalt-based alloy in high-temperature water.

     

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