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廢舊鋰電池電極材料浮選行為及表面性質

Flotation behavior and surface properties of spent lithium-ion battery electrode materials

  • 摘要: 鋰離子電池中含有豐富的金屬元素和多種毒害性物質,廢舊鋰電池回收不僅能實現資源循環利用,而且能防止環境污染. 本文以廢舊動力錳酸鋰電池為研究對象,利用“焙燒強化浮選”的方法解決錳酸鋰電池資源化回收過程中正負極電極材料難以浮選分離的問題,即通過焙燒去除電極材料表面的有機粘附物,從而增大電極材料表面潤濕性差異,進而強化浮選分離過程. 結果表明,商品化錳酸鋰和商品化石墨具有相反的浮選行為,而廢舊錳酸鋰和廢舊石墨具有相似的疏水性浮選行為. 廢舊錳酸鋰電極材料浮選分離時,錳酸鋰和石墨浮選分離效率低,而商品化錳酸鋰和石墨的浮選分離效率高. XRD、XPS、SEM、FT-IR及接觸角分析表明,廢舊鋰電池電極材料表面均包裹一層含C、O、F等元素的有機物,導致正負極電極材料具有相似的表面性質,因而表現出相似的浮選行為,導致兩者的浮選分離難度大. 不同焙燒參數下電極材料的浮選分離試驗結果表明,550 ℃焙燒2 h后錳酸鋰和石墨的浮選分離效率明顯優于未焙燒的電極材料. 此時,浮選精礦中錳酸鋰的品位由未焙燒的63.10%提高到90.98%;小型閉路浮選精礦中石墨殘留量少,錳酸鋰的純度達到99%.

     

    Abstract: Lithium-ion batteries contain a large amount of metals and various toxic substances. Recycling of waste lithium batteries can allow resource recycling and prevent environmental pollution. In this study, waste power lithium manganate (LiMn2O4) batteries are taken as the research object, and the method of “roasting enhanced flotation” is employed to solve the problem of difficult flotation separation of the positive and negative electrode materials during the recycling process of LiMn2O4 batteries. Conversely, the organic adhesion on the surface of the electrode materials is removed using roasting, thereby increasing the difference in surface wettability between the electrode materials and facilitating the flotation separation process. Research on the flotation behavior of single-electrode materials of lithium-ion batteries shows that the flotation behavior of commercial LiMn2O4 is opposite to commercial graphite, while waste LiMn2O4 and waste graphite perform similar hydrophobic. During the flotation separation of the mixed electrode materials, the flotation separation efficiency of waste LiMn2O4 and graphite is low, while that of commercial LiMn2O4 and graphite is high. Furthermore, X-ray diffraction analysis, X-ray photoelectron spectroscopy, scanning electron microscopy, Fourier-transform infrared spectroscopy, and contact angle analysis results show that the surface of the waste lithium battery electrode material is coated with organic compounds containing carbon, oxygen, fluorine, and other elements, resulting in similar surface properties of anode and cathode electrode materials, which finally increases the difficulty of flotation separation of anode and cathode electrode materials. Furthermore, the thermal stability analysis result of the electrode materials shows that the decomposition temperature range of the organic matter is 400–600 ℃. Upon completely understanding the surface properties of the electrode materials and the thermal stability of their organics, a muffle furnace is used to investigate the effect of roasting temperature and time on the removal of organic matter on the surface of the electrode materials. The results show that after roasting at 550 ℃ for 2 h, the organics adhered to the surface can be completely oxidized and decomposed, following which the original surface of the electrode material can be exposed without altering the phase composition of the electrode material. The experimental results of the flotation separation of the electrode materials under different calcination parameters show that the flotation separation efficiency of LiMn2O4 and graphite after calcination at 550 ℃ for 2 h is considerably higher than the electrode materials without calcination. At this time, the grade of LiMn2O4 in the flotation concentrate increased from 63.10% without roasting to 90.98%; the residual graphite in the small-scale, closed-circuit flotation concentrate is low, and the purity of LiMn2O4 reaches 99%.

     

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