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精煉渣成分與軸承鋼夾雜物類型關系熱力學分析

Thermodynamic analysis of the relationship between refining slag composition and inclusion type in bearing steel

  • 摘要: 針對軸承鋼中鈣鋁酸鹽大型夾雜物的控制問題,通過計算GCr15軸承鋼中尖晶石MgO·Al2O3、鈣的鋁酸鹽CaO·6Al2O3夾雜物生成熱力學,分析精煉渣成分與夾雜物類型之間的定量關系.結果表明:當鋼水中含有質量分數0.10×10-6的溶解鈣Ca時,只要溶解鎂Mg質量分數小于10×10-6,MgO·Al2O3就會被Ca還原成CaO·6Al2O3;當精煉渣堿度為7.04,(MgO)質量分數為1.38%時,鋼水中溶解Mg質量分數比臨界Mg質量分數低56%,夾雜物以尺寸大于10μm的CaO-Al2O3系復合夾雜為主;當精煉渣堿度為3.75,(MgO)質量分數3.14%時,鋼水中溶解Mg質量分數比臨界Mg質量分數低14%,夾雜物以尺寸小于8μm的MnS包裹MgO·Al2O3復合夾雜為主;當精煉渣鈣鋁比C/A為1.82.0時,控制精煉渣堿度R為4.55.5,(MgO)質量分數為3%~5%,即能使鋼中MgO·Al2O3保持穩定而不轉變為CaO·6Al2O3.

     

    Abstract: In order to control large calcium aluminate inclusions in bearing steel, the quantitative relationship between refining slag composition and inclusion type is discussed by calculating the formation thermodynamics of MgO·Al2O3 and CaO·6Al2O3 in this paper. The results show that MgO·Al2O3 can be reduced to CaO·6Al2O3 by dissolved aluminum with 0.10×10-6 Ca and less than 10×10-6 Mg in molten steel. When the basicity of refining slag is 7.04 and the content of (MgO) is 1.38%, the content of Mg in liq-uid steel is about 56% lower than the critical value, and the main inclusions is CaO-Al2O3, whose dimension is larger than 10μm. As the basicity of refining slag is 3.75 and the content of (MgO) is 3.14%, the content of Mg in liquid steel is about 14% lower than the critical value, and the main inclusions is MgO·Al2O3 surrounded by MnS, whose dimension is less than 8μm. Under the condition that the Ca/Al ratio is between 1.8 and 2.0, MgO·Al2O3 inclusions can be kept stable rather than reduced to CaO·6Al2O3 when the basicity of refining slag is between 4.5 and 5.5 and the content of MgO is between 3% and 5%.

     

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