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基于灰箱模型的LF精煉終點溫度預測

End-point temperature prediction of molten steel in LF based on gray-box model

  • 摘要: 以國內某鋼廠一30 t LF精煉爐為研究對象,通過建立由傳熱機理模型和黑箱模型相結合的灰箱模型對LF精煉終點溫度進行了預測.首先根據能量守恒定律建立了傳熱機理模型.針對包襯耐材的蓄熱以及合金的熱效應難以精確計算的問題,采用偏最小二乘黑箱模型對這一部分溫度進行了處理,最后將兩種模型相結合綜合預測了LF鋼包精煉的終點溫度.結果表明,偏最小二乘法在預測包襯的耐材蓄熱和合金熱方面的溫度誤差在±5℃以內的命中率達到97%以上,總的灰箱模型預測LF精煉終點溫度誤差在±5、±8、±10℃以內的命中率分別達到88%、96%和99%,模型具有較高的預測精度.研究可為該鋼廠的LF精煉工藝提供指導.

     

    Abstract: Taking a 30 ton of LF as an investigated object, a gray-box model to predict the end-point temperature of molten steel in LF based on the mechanism model and the black-box model was established. The heat transfer mechanism model was firstly estab-lished according to the energy conservation law. In addition, the black-box model based on partial least squares was adopted to solve the problem that the regeneration of the ladle lining and thermal effects of the alloys are difficult to accurately calculate. Finally, the two models were combined to predict the end-point temperature of molten steel in LF. Simulation results show that the hit rate within the error range of ±5℃ by partial least squares for the regeneration of ladle lining refractory and thermal effects of the alloys reaches more than 97%, and the total hit rate within the error ranges of ±5, ±8 and ±10℃ by gray-box model reaches 88%, 96% and 99%, respectively. This means the grey-box model can accurately predict the end-point temperature of LF, which provides the guid-ance for the LF refining process in this factory.

     

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