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碳還原粉煤灰制備SiC/Al2O3系復合材料

Preparation of SiC/Al2O3 composite materials from coal fly ash

  • 摘要: 在氬氣氣氛下,以粉煤灰為原料,石墨為還原劑,研究碳還原粉煤灰制備SiC/Al2O3系復合材料的反應過程,并探索其制備的工藝條件.利用X射線衍射分析還原產物的物相變化規律,使用掃描電鏡和能譜儀觀察復合材料的微觀結構.結果表明:在1673 K粉煤灰中石英相與碳反應生碳化硅,1773 K莫來石相基本分解完全.隨著反應溫度的升高,生成碳化硅和氧化鋁含量增加,較合適的溫度條件為1773~1873 K;保溫時間的延長,有利于碳化硅和氧化鋁的生成,較好的保溫時間為3~4 h;增加配碳量對碳化硅和氧化鋁的生成有促進作用,較合適的C/Si摩爾比為4~5.在制備出的SiC/Al2O3復合材料中碳化硅在產物中分散較為均勻,并且粒度小于20μm.

     

    Abstract: By using coal fly ash as a raw material and graphite as a reducer in the protective atmosphere of argon,SiC/Al2O3 composite materials were synthesized by carbothermal reduction.The reaction process of reduction of the coal fly ash was studied,and its influencing factors were investigated.The composition of products obtained at different temperatures was analyzed by X-ray diffraction,and the microstructure was observed by scanning electron microscopy and energy dispersive spectroscopy.The results show that the phases of quartz and mullite in the coal fly ash are almost completely reactive at 1673 and 1773 K,respectively.With increasing temperature,the contents of SiC and Al2O3 increase,and the suitable temperature condition is 1773 to 1873 K.The extension of holding time is good for the formation of SiC and Al2O3,and the appropriate holding time is 3 to 4 h.Increasing the carbon content has positive effect on the formation of SiC and Al2O3,and the optimum molar ratio of C/Si is 4 to 5.In the prepared SiC/Al2O3 composite materials,SiC is homogeneously dispersed in the products,and its granularity is less than 20 μm.

     

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