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Fe-Sialon復合材料中Fe3Si合成熱力學分析及實驗驗證

Thermodynamic analysis and experimental confirmation of Fe3Si synthesis in Fe-Sialon composites

  • 摘要: 對淤泥沙原料中Fe3O4及其中間產物Fe O和Fe可能參與的反應進行了熱力學分析.結合繪制的不同CO分壓下Fe-Si體系在C和SiO2過量下的優勢區相圖及Fe-O-N體系熱力學參數狀態圖,得出體系中Fe元素最終以Fe3Si形式存在,為淤泥沙合成O'-Sialon-SiC-Fe3Si(即Fe-Sialon)復合材料提供了熱力學理論依據.在熱力學分析的基礎上,以淤泥沙為主要原料,采用碳熱還原氮化法制備了Fe-Sialon復合材料,并借助X射線衍射儀和掃描電子顯微鏡對燒結體的物相和顯微形貌進行了表征,得出產物的主晶相為O'-Sialon,還含有少量的SiC和Fe3Si相,晶粒呈現為纖維狀、絮狀或短柱狀,與熱力學分析結果(Fe元素最終以Fe3Si存在)吻合.

     

    Abstract: A thermodynamic analysis was performed on possible reactions of Fe3O4 in sediment material, intermediate product FeO, Fe, and other matters. In combination with the predominant area phase diagram of the Fe-Si system under different carbon mon-oxide partial pressures and excess carbon and silicon dioxide as well as the thermodynamic parameter state diagram of the Fe-O-N system, it is found that Fe finally exists in the form of Fe3Si, which provides a thermodynamic theoretical basis for using sediment to synthesize O'-Sialon-SiC-Fe3Si (Fe-Sialon) composites. These Fe-Sialon matrix composites made from sediment were prepared by carbothermal reduction-nitridation on the basis of thermodynamic analysis. X-ray diffraction and scanning electron microscopy resuhs in-dicate that plentiful O'-Sialon phase and a small quantity of SiC and Fe3Si phases appear in samples, and the crystalline grains are fi-ber-, cotton-, or short column-shaped, which is consistent with thermodynamic analysis results.

     

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