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熱噴涂制備高熵合金涂層的研究現狀與展望

辛蔚 王玉江 魏世丞 王博 梁義 袁悅 徐濱士

辛蔚, 王玉江, 魏世丞, 王博, 梁義, 袁悅, 徐濱士. 熱噴涂制備高熵合金涂層的研究現狀與展望[J]. 工程科學學報, 2021, 43(2): 170-178. doi: 10.13374/j.issn2095-9389.2020.10.20.001
引用本文: 辛蔚, 王玉江, 魏世丞, 王博, 梁義, 袁悅, 徐濱士. 熱噴涂制備高熵合金涂層的研究現狀與展望[J]. 工程科學學報, 2021, 43(2): 170-178. doi: 10.13374/j.issn2095-9389.2020.10.20.001
XIN Wei, WANG Yu-jiang, WEI Shi-cheng, WANG Bo, LIANG Yi, YUAN Yue, XU Bin-shi. Research progress of the preparation of high entropy alloy coatings by spraying[J]. Chinese Journal of Engineering, 2021, 43(2): 170-178. doi: 10.13374/j.issn2095-9389.2020.10.20.001
Citation: XIN Wei, WANG Yu-jiang, WEI Shi-cheng, WANG Bo, LIANG Yi, YUAN Yue, XU Bin-shi. Research progress of the preparation of high entropy alloy coatings by spraying[J]. Chinese Journal of Engineering, 2021, 43(2): 170-178. doi: 10.13374/j.issn2095-9389.2020.10.20.001

熱噴涂制備高熵合金涂層的研究現狀與展望

doi: 10.13374/j.issn2095-9389.2020.10.20.001
基金項目: 國家重點研發計劃資助項目(2019YFC1908100)
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    通訊作者:

    E-mail:yjwang201617@163.com

  • 中圖分類號: TG131;TG174.442

Research progress of the preparation of high entropy alloy coatings by spraying

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  • 摘要: 首先介紹了高熵合金的理論基礎。然后從不同的熱噴涂工藝出發,綜述了等離子噴涂、超音速火焰噴涂、高速電弧噴涂、冷噴涂四種技術在制備高熵合金涂層上的研究發展現狀,重點從原料選用、制備工藝優化、性能研究、后處理工藝等方面對以上四種熱噴涂技術制備高熵合金涂層的研究進行系統地歸納與總結。最后提出現有制備高熵合金涂層的熱噴涂技術較少、熱噴涂材料受限、高熵合金設計盲目這三個問題,針對性地提出了在優化已有技術的基礎上開發新技術;開發高熵陶瓷、高熵非晶合金、高熵復合材料等新型熱噴涂材料;沿用材料基因組理念建立高熵合金數據庫這三點熱噴涂制備高熵合金涂層在未來的發展趨勢。

     

  • 圖  1  CoCrFeNiNbxx=0, 0.103, 0.155, 0.206, 0.309, 0.412)X射線衍射圖譜[29]

    Figure  1.  XRD patterns of the CoCrFeNiNbx (x=0, 0.103, 0.155, 0.206, 0.309, 0.412) alloys[29]

    圖  2  電化學測試后的腐蝕形貌掃描電鏡圖像[30]。(a)圓盤狀的點蝕坑;(b)大型腐蝕坑

    Figure  2.  SEM images of corrosion morphology after electrochemical test[30]: (a) dish-shaped pitting pits; (b) a large corrosion pit

    圖  3  不同粒徑大小的粒子在飛行中的氧化行為(藍色為合金,黑色為氧化物)[33]

    Figure  3.  Oxidation behavior of particles of sizes in flight (blue for alloy, black for oxide)[33]

    圖  4  涂層X射線衍射圖譜[35]。(a)噴涂后涂層;(b)后處理后涂層

    Figure  4.  XRD patterns of the coatings: (a) as-sprayed coating; (b) postprocessing coating

    圖  5  不同溫度下摩擦學實驗的結果[37]。(a)摩擦系數;(b)磨損率

    Figure  5.  Results of tribology tests at different temperatures[37]: (a) friction coefficients; (b) wear rates

    圖  6  涂層截面形貌圖[39]

    Figure  6.  Cross-sectional micrograph of the coating[39]

    圖  7  粉末和涂層的X射線衍射圖譜[43]

    Figure  7.  XRD patterns of powder and coating[43]

    圖  8  單個飛濺液滴的氧化機制原理圖[44]

    Figure  8.  Schematic of oxidation mechanism of an individual splat[44]

    圖  9  電子背散射衍射的反極圖[45]。(a)單個粒子;(b)涂層

    Figure  9.  EBSD IPF maps[45]: (a) a single HEA particle; (b) coating

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