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徐冬, 代振洋, 劉洋, 楊荃, 王曉晨, 孫友昭, 劉克東. 軋輥交叉對中間坯鐮刀彎生成過程的影響[J]. 工程科學學報, 2018, 40(8): 954-960. DOI: 10.13374/j.issn2095-9389.2018.08.009
引用本文: 徐冬, 代振洋, 劉洋, 楊荃, 王曉晨, 孫友昭, 劉克東. 軋輥交叉對中間坯鐮刀彎生成過程的影響[J]. 工程科學學報, 2018, 40(8): 954-960. DOI: 10.13374/j.issn2095-9389.2018.08.009
XU Dong, DAI Zhen-yang, LIU Yang, YANG Quan, WANG Xiao-chen, SUN You-zhao, LIU Ke-dong. Influence of crossed roller on generating camber in hot rough rolling[J]. Chinese Journal of Engineering, 2018, 40(8): 954-960. DOI: 10.13374/j.issn2095-9389.2018.08.009
Citation: XU Dong, DAI Zhen-yang, LIU Yang, YANG Quan, WANG Xiao-chen, SUN You-zhao, LIU Ke-dong. Influence of crossed roller on generating camber in hot rough rolling[J]. Chinese Journal of Engineering, 2018, 40(8): 954-960. DOI: 10.13374/j.issn2095-9389.2018.08.009

軋輥交叉對中間坯鐮刀彎生成過程的影響

Influence of crossed roller on generating camber in hot rough rolling

  • 摘要: 粗軋過程中出現的軋輥兩側軸承間隙差異較大的情況,會造成軋輥交叉,導致板帶兩側軋制力失衡,進而引起或加劇中間坯的鐮刀彎缺陷,影響最終產品質量精度和后續精軋的軋制穩定性.為研究軋輥交叉對中間坯鐮刀彎生成過程的影響,建立了軋輥交叉、偏移的軋件-輥系耦合動態有限元模型,利用模型分析了不同工況條件下,軋輥交叉位置、交叉角度對中間坯楔形、彎曲量及兩側軋制力差的影響,進而總結了由軸承間隙引起的軋輥非對稱交叉對中間坯鐮刀彎彎曲量的影響規律.結果表明:鐮刀彎彎曲量與交叉角、交叉位置比分別呈線性關系,與輥系間隙比呈二次曲線關系.

     

    Abstract: The shape of a hot rolled strip is a main indicator of its quality, and camber is a significant defect arising from problems in shape quality. Differences in the bearing clearance of the two sides of a rough mill can cause a crossed roller, which leads an imbalance in the rolling force and, thereby, camber. A camber defect adversely affects product quality and the stability of the subsequent finish-rolling production process. The simulation and control of asymmetric shapes is one of the hottest topics in the field of modern strip rolling. To solve this problem and enhance the quality and precision of the strips produced, exploring and analyzing the problem of camber in hot rough rolling is necessary. This study investigated the generation of camber in the 1580 mm roughing mill R2 of a steel plant during the hot-continuous-rolling process. This paper established a three-dimensional elastic-plastic dynamic coupling model of the rolls and slab using the finite element (FE) analysis software ABAQUS/Explicit. In addition, the paper used a data analysis method based on the node-set coordinate output. By balancing the relationship between computational precision and efficiency, the study found the FE model to run stably. Using the proposed model, the paper systematically investigated the influence of cross position and angle on the camber, slab wedge, and amount of rolling force under different conditions. Based on the FE results, the paper then characterized the influence law for the occurrence of a cross roll with respect to bearing clearance and slab camber. Numerical examples demonstrate that the relationship between the camber and cross-angle position is linear, and that between the slab camber and clearance is a quadratic curve.

     

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