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摘要: 從煉鐵新技術及基礎理論研究方面介紹了燒結球團提質降耗新技術、焦炭在高爐內行為解析研究、高爐噴吹清潔燃料技術、高爐長壽技術、高爐煉鐵數據建模技術以及冶金塵泥再處理技術。從基礎研究出發,提出了目前最具有潛力的煉鐵新技術;然后在國家碳中和戰略的大背景下,綜述了目前國際上的非高爐煉鐵技術研究進展,為我國低碳煉鐵發展提供依據;最后從最新微觀研究手段出發,介紹了目前煉鐵研究領域在微觀尺度的研究進展,多尺度綜合調控研究高爐煉鐵過程機理,為未來低碳煉鐵發展方向提供思路。Abstract: The Chinese government made a statement at the 75th United Nations General Assembly in 2020 to increase the country’s nationally determined contributions, adopt more effective policies and measures, strive to reach the peak of carbon dioxide emissions by 2030 and achieve carbon neutrality by 2060. In recent years, with the rapid development of the iron and steel industry, the iron and steel industry has been promoted by various measures such as large-scale equipment, high-efficiency energy utilization, and reduction of pollutant emissions. Moreover, this industry has gradually made efforts to achieve low-carbon emissions. However, due to the particularity of the steel industry’s process system, the steel industry is still the main battlefield in China’s carbon emission reduction. The ironmaking process accounts for the largest proportion of energy consumption and emissions in the entire process of iron and steel smelting. Annual CO2 emissions of the iron and steel industry account for 6.7% of total global emissions, of which the energy consumption and emissions of the ironmaking system account for the total energy consumption of the entire iron and steel process, facing the important challenge of saving energy and emission reduction. To adapt to the trend and realize the transformation and upgrading of the ironmaking industry, various processes of the ironmaking industry have made great efforts in reform and innovation in recent years. This article introduces the new technology of sintering pellet quality improvement and consumption reduction from the aspects of new ironmaking technology and basic theoretical research, analysis of coke behavior in the blast furnace, blast furnace clean fuel injection technology, blast furnace longevity technology, blast furnace ironmaking data modeling technology, and metallurgical dust and mud reprocessing technology. Starting from basic research, the new ironmaking technology with the most potential is proposed. Then, under the general background of the current national carbon neutral strategy, the current international non-blast furnace ironmaking technology research progress is reviewed to provide a basis for the development of low-carbon ironmaking in China. Finally, starting from the latest micro-research methods, it introduces the current research progress in the field of ironmaking in the micro-scale, multi-scale comprehensive regulation and control of the mechanism of the blast furnace ironmaking process, and provides ideas for the future development of low-carbon ironmaking.
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圖 2 (a)堿化前(A1)后(A2)的焦炭樣品及剝落的焦炭碎屑質量隨著K含量的變化;(b)表征爐渣流過爐缸的焦炭內部氣孔管道的SEM圖;(c)不同碳質基質溶解后的形貌
Figure 2. (a) Expansion behavior of minerals in the coke before (A1) and after (A2) being potash alkalization; (b) SEM image of the pore pipe inside the coke that characterizes the flow of slag through the hearth; (c) morphology of different carbonaceous substrates after dissolution
圖 3 碳復合材料綜合性能。(a)SiC晶須;(b)碳復合材料導熱機制;(c)碳復合材料渣鐵侵蝕機理;(d)不同材料氧化侵蝕對比;(e)碳復合材料有害元素侵蝕裝置及機理
Figure 3. Comprehensive properties of the carbon composite material: (a) SiC whiskers; (b) thermal conduction mechanism of carbon composites materials; (c) slag-iron erosion mechanism of alumina-carbon composite brick; (d) oxidation erosion of different materials; (e) erosion device and mechanism of harmful elements in carbon composite materials.
圖 4 銅鋼復合冷卻壁制造與表征[47-49]。(a)銅鋼復合冷卻壁本體及水道焊接形式示意圖;(b)銅冷卻壁與銅鋼復合冷卻壁溫度場分布對比;(c)銅冷卻壁與銅鋼復合冷卻壁相同厚度位置變形量;(d)Cu-Fe界面微觀結構;(e)Cu-Fe界面元素分布;(f)Cu-Fe界面晶粒大小;(g)Cu-Fe界面顯微硬度
Figure 4. Manufacture and characterization of the copper and steel composite cooling stave[47-49]: (a) schematic diagram of copper and steel composite cooling stave body and channel welding form; (b) comparison of temperature field distribution between copper cooling stave and copper-steel composite cooling stave; (c) deformation of copper cooling stave and copper-steel composite cooling stave with the same thickness; (d) Cu-Fe interface microstructure; (e) Cu-Fe interface element distribution; (f) Cu-Fe interface grain size; (g) Cu-Fe interface microhardness
圖 5 (a)基于支持向量回歸(SVR)的鐵水溫度預測模型在測試集上的預測結果[54];(b)爐渣黏度預測模型在測試集上的預測結果[52];(c)對煤氣利用率進行預測建模時對原始數據進行數據預處理前后的數據分布對比圖[53];(d)高爐煤氣利用率預測模型在測試集上的預測結果[53]
Figure 5. (a) Prediction results of the support vector regression (SVR)-based iron temperature prediction model on the test set [54]; (b) prediction results of the slag viscosity prediction model using the test set[52]; (c) comparison of the data distribution before and after the original data preprocess during the gas utilization rate modeling[53]; (d) prediction results of the blast furnace gas utilization prediction model on the test set[53]
圖 9 (a)高溫爐渣微觀結構單元模型圖和鐵液熔體微觀結構圖[88];(b)鐵碳交互作用模型圖和鐵碳界面潤濕行為模型圖[95];(c)碳的微觀氧化反應過程機理圖[97]
Figure 9. (a) Microstructure of the blast furnace slag and liquid iron[88]; (b) interaction model between iron and carbon and the wetting behavior between liquid iron and graphene[95]; (c) mechanism diagram of the carbon microscopic oxidation process[97]
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