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Ca/Fe添加劑對焦炭在H2O+CO2氣氛中溶損反應的影響

Effect of Ca/Fe additives on solution loss reactions of cokes in H2O+CO2 atmosphere

  • 摘要: 為了探究富氫高爐內Ca/Fe基高反應性焦炭的溶損反應特性,以CO2(N2)載帶不同摩爾比例H2O蒸氣(0~30%)進行焦炭溶損實驗,通過分析尾氣中CO和H2的含量,研究Ca/Fe添加劑對焦炭在H2O+CO2混合氣氛下碳溶反應和水煤氣反應的影響。研究表明,焦炭在H2O+CO2和H2O+N2兩種氣氛下的焦炭反應性隨H2O蒸氣載帶率增加呈線性關系,焦炭在H2O+CO2氣氛中溶損反應的擬合斜率k值明顯小于在H2O+N2氣氛中的k值,H2O+CO2混合氣氛中H2O和CO2與焦炭反應存在競爭關系。而且基礎焦炭(BC)反應性的實驗與理論的差值明顯小于Ca/Fe基焦炭(BC+Ca、BC+Fe)的差值,表明Ca/Fe添加劑影響了CO2和H2O與焦炭共同反應時的競爭關系。基于兩種氣氛下速率常數的差異提煉了兩個抑制因子 \alpha_\rmCO_2/\rmH_2\rmO \alpha_\rmH_2\rmO/\rmCO_2 \alpha_\rmCO_2/\rmH_2\rmO 定量表征CO2對C+H2O反應的抑制程度, \alpha_\rmCO_2/\rmH_2\rmO 定量表征H2O對C+CO2反應的抑制程度,BC、BC+Fe、BC+Ca三種焦炭的 \alpha_\rmCO_2/\rmH_2\rmO 分別為0.260、0.251、0.170,而 \alpha_\rmH_2\rmO/\rmCO_2 分別為0.121、0.217、0.263,Ca/Fe添加劑降低了 \alpha_\rmCO_2/\rmH_2\rmO 而提高了 \alpha_\rmH_2\rmO/\rmCO_2 ,說明Ca/Fe添加劑能夠減小CO2對C+H2O反應的抑制程度,顯著增強C+H2O反應的活性。Ca/Fe基焦炭中催化活性物質為鐵酸鈣和硅鋁酸鈣,Ca/Fe元素在焦炭中賦存形式的不同導致了Ca/Fe添加劑對焦炭溶損反應催化效果的差異性。

     

    Abstract: To examine the solution loss reaction properties of cokes with Ca/Fe additives in a hydrogen-rich blast furnace, the solution loss reactions of cokes were performed using a CO2 (N2) carrier gas with various percentages (0–30%) of H2O vapor, and the effect of Ca/Fe additives on the Boudouard reaction (C + CO2 = 2CO) and water–gas reaction (C + H2O = CO + H2) of cokes in a H2O + CO2 atmosphere was studied by examining the content of CO and H2 in the off-gas. The results demonstrate that the coke reactivity has a positive linear relationship with the percentages of H2O vapor in H2O + CO2 and H2O + N2 atmospheres, and the fitting slope k could be used to characterize the rate constant for the solution loss reaction of cokes in H2O + CO2 and H2O + N2 atmospheres. The k value for the solution loss reaction of the coke in the H2O + CO2 atmosphere is smaller than that of the coke in the H2O + N2 atmosphere, which shows that there is a competition between the reactions of H2O and CO2 with cokes in the H2O + CO2 atmosphere. Furthermore, the experimental reactivities of coke are smaller than their theoretical reactivities in the H2O + CO2 atmosphere, and the difference between the experimental and theoretical reactivities of the basic coke (BC) is less than those of the cokes with Ca/Fe additives (BC + Ca, BC + Fe), which shows that the Ca/Fe additives affect the competitive relationship of the reactions of CO2 and H2O with coke. Two inhibition factors, \alpha_\rmCO_2/\rmH_2\rmO and \alpha_\rmH_2\rmO/\rmCO_2 , are proposed to measure the degree of inhibition based on the difference in the k value for the cokes in H2O + CO2 and H2O + N2 atmospheres. The inhibition factor \alpha_\rmCO_2/\rmH_2\rmO could quantitatively characterize the inhibition degree of CO2 on C + H2O reaction in the H2O + CO2 atmosphere, and the inhibition factor \alpha_\rmH_2\rmO/\rmCO_2 could quantitatively characterize the inhibition degree of H2O on the C + CO2 reaction in the H2O + CO2 atmosphere. The \alpha_\rmCO_2/\rmH_2\rmO factors of BC, BC + Fe, and BC + Ca cokes are 0.260, 0.251, and 0.170, respectively, and the \alpha_\rmH_2\rmO/\rmCO_2 factors of BC, BC + Fe, and BC + Ca are 0.121, 0.217, and 0.263, respectively. The Ca/Fe additives in cokes reduce the \alpha_\rmCO_2/\rmH_2\rmO factor and increase the \alpha_\rmH_2\rmO/\rmCO_2 factor, showing that Ca/Fe additives can attenuate the inhibition degree of CO2 on the C + H2O reaction and improve the activity of the C + H2O reaction, and the Ca additive has a greater impact on the competitive relationship between the reactions of CO2 and H2O with coke than the Fe additive. The catalytically active substances in Ca/Fe additives in cokes could be CaFe2O4 and Ca2Al2SiO7, and the difference in the existing states of Ca/Fe elements in cokes causes the difference in the catalytic effect of Ca/Fe additives on the solution loss reactions of cokes.

     

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